**Key Components of a Direct Warping Machine**
1. **Creel**:
- Holds the yarn packages.
- Can be fixed or mobile, depending on the machine design.
- Equipped with tensioners to ensure consistent yarn tension.
2. **Tensioning Device**:
- Ensures uniform tension across all yarns.
- Prevents slack or overly tight yarns during warping.
3. **Guide Rollers and Combs**:
- Guide the yarns to the warp beam.
- Maintain proper alignment and spacing of the yarns.
4. **Warp Beam**:
- The cylindrical beam onto which the yarns are wound.
- Available in various widths and diameters to accommodate different fabric requirements.
5. **Lease Rods**:
- Used to separate the yarns and maintain the order of the warp threads.
- Essential for preventing entanglement during weaving.
6. **Control System**:
- Modern machines are equipped with electronic controls for precise speed, tension, and length management.
Product Description
A **direct warping machine** is a key piece of equipment in the textile industry used to prepare the warp beam for weaving. It is primarily employed for producing shorter warp lengths or for sample weaving. Unlike sectional warping, which is used for longer warps and more complex patterns, direct warping is simpler and faster for smaller-scale production.
Direct warping machine-For gauze production(weaving beam)
1. Scope of application: 6S-42S pure cotton yarn;
2. Width of the whole warp: 2300mm, length of the pressure roller: 1860mm; (Adjustable)
3. Spindle specification: disc diameter 800mm;
4. Warping speed: ≤ 150m/min;
5. Braking distance for broken ends: ≤ 3.5m;
6. Principle of yarn pressing: cantilever pressure, pressure balance, adjustable, no large or small head;
7. Length measurement method: synchronous length measurement of weaving shaft and yarn guide roller;
8. Whole warp breakage rate: ≤ 0.3 pieces/100 pieces Ten thousand meters;
9. Reed teeth: 39 teeth/piece;
10. Axial runout: using standard axial inspection ≤ 0.3mm;
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Direct warping machine for Jute fabric weaving
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Direct warping machine for other type yarn,all available.
Batch warping machine for sizing process(warping beam)
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Product Parameters
Direct warping machine main parameter
Dia. of Warp Beam Flange:≤800mm |
Winding Width:2600mm(the length of press roller:2594mm) |
Warping Speed:≤300m/min; |
Beam direct driving, frequency conversion motor to realize warping speed step-less setting and constant linear Speed; |
press roller and Beam double counting lengths, High Precision |
Pneumatics Warp-Beam mounting and doffing ; |
Warping Motor:18.5KW,380V,50HZ |
W type adjustable reed, Electric control density and wagging; |
Equipped with multi-function interface panel, easy to operate |
Warp Creel Type, V Shape turning-over style, outside guide yarn; |
No.s of Ends :2560Ends |
Pitch of Spindles :Up-down 270mm×Front-back 270mm; |
No.s of Layer:9 Layer |
Fitted with 2 upright Colum Tensor |
Yarn Bobbins as parallel alignment |
Infrared photoelectric Warp stop motion, |
Batch warping machine main parameter
Raw material: 6s-80s cotton yarn;
Working width: 1800mm
beam flange diameter 1000mm;
Warping speed: 600m/min;
Warp yarn break of braking distance: ≤ 3.5m;
The principle of yarn pressing: cantilever type pressure, pressure equalization, adjustable, no have big or small head;
Counting method: counted by warp beam and yarn guide roller;
Dental of reed: 27 teeth / pc.
Total installed power: 15KW (three-phase, 380 volts)
Company Profile
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Our Advantages
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