**Key Components of a Direct Warping Machine**
1. **Creel**:
- Holds the yarn packages.
- Can be fixed or mobile, depending on the machine design.
- Equipped with tensioners to ensure consistent yarn tension.
2. **Tensioning Device**:
- Ensures uniform tension across all yarns.
- Prevents slack or overly tight yarns during warping.
3. **Guide Rollers and Combs**:
- Guide the yarns to the warp beam.
- Maintain proper alignment and spacing of the yarns.
4. **Warp Beam**:
- The cylindrical beam onto which the yarns are wound.
- Available in various widths and diameters to accommodate different fabric requirements.
5. **Lease Rods**:
- Used to separate the yarns and maintain the order of the warp threads.
- Essential for preventing entanglement during weaving.
6. **Control System**:
- Modern machines are equipped with electronic controls for precise speed, tension, and length management.
Product Description
*Advantages of Direct Warping Machines**
1. **Speed**: Faster than sectional warping for shorter warp lengths.
2. **Simplicity**: Easier to operate and requires less setup time.
3. **Cost-Effective**: Suitable for small-scale production or sample weaving.
4. **Uniform Tension**: Ensures consistent yarn tension across the warp beam.
5. **Flexibility**: Can handle a wide range of yarn types and counts.
Direct warping machine-For gauze production(weaving beam)
1. Scope of application: 6S-42S pure cotton yarn;
2. Width of the whole warp: 2300mm, length of the pressure roller: 1860mm; (Adjustable)
3. Spindle specification: disc diameter 800mm;
4. Warping speed: ≤ 150m/min;
5. Braking distance for broken ends: ≤ 3.5m;
6. Principle of yarn pressing: cantilever pressure, pressure balance, adjustable, no large or small head;
7. Length measurement method: synchronous length measurement of weaving shaft and yarn guide roller;
8. Whole warp breakage rate: ≤ 0.3 pieces/100 pieces Ten thousand meters;
9. Reed teeth: 39 teeth/piece;
10. Axial runout: using standard axial inspection ≤ 0.3mm;
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Product Parameters
Dia. of Warp Beam Flange:≤800mm |
Winding Width:1900mm-3200mm |
Warping Speed:≤300m/min; |
Beam direct driving, frequency conversion motor to realize warping speed step-less setting and constant linear Speed; |
press roller and Beam double counting lengths, High Precision |
Pneumatics Warp-Beam mounting and doffing ; |
Warping Motor:18.5KW,380V,50HZ |
W type adjustable reed, Electric control density and wagging; |
Equipped with multi-function interface panel, easy to operate |
Warp Creel Type, V Shape turning-over style, outside guide yarn; |
No.s of Ends :2560Ends |
Pitch of Spindles :Up-down 270mm×Front-back 270mm; |
No.s of Layer:9 Layer |
Fitted with 2 upright Colum Tensor |
Yarn Bobbins as parallel alignment |
Infrared photoelectric Warp stop motion, |
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Medical gauze weaving and bleaching machine
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Company Profile
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Our Advantages
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