Customization: | Available |
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Type: | Steel Cord Core |
Material: | Rubber |
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A rubber conveyor belt is a type of continuous moving belt used to transport materials from one place to another. It is commonly used in various industries such as mining, manufacturing, agriculture, and logistics. The belt is typically made from multiple layers of material, with rubber being the primary component due to its durability, flexibility, and resistance to wear and tear.
Key Components of a Rubber Conveyor Belt:
1. Carcass: The inner layer that provides the belt with its strength and rigidity. It is usually made from fabric (polyester, nylon, or cotton) or steel cords.
2. Cover Rubber: The outer layer that protects the carcass from damage, abrasion, and environmental factors. It is made from various types of rubber compounds depending on the application.
3. Top Cover: The layer that comes into direct contact with the material being transported. It is designed to withstand wear, impact, and sometimes chemical exposure.
4. Bottom Cover: The layer that comes into contact with the conveyor rollers and other components. It is designed to reduce friction and protect the carcass.
All types of conveyor belt is available in our factory | |
Ordinary rubber conveyor belt | This is the most widely used rubber conveyor belt, which has good waterproof and dustproof effects. It is suitable for conveying a variety of materials such as coal, coke, sandstone, cement and so on, which are non-corrosive and have no spikes at room temperature. |
Rubber conveyor belt with steel wire core | This kind of conveyor belt is made of rubber covered with steel rope core liner, which has the characteristics of high tensile strength, good impact resistance, long service life, small service elongation, good grooving performance, good bending flexibility and so on. It is suitable for conveying materials with long distance, long distance and high speed, and is widely used in coal, mining, metallurgy and other fields. |
High temperature resistant rubber conveyor belt: | It can withstand the high temperature of 800ºC and is used to transport high-temperature materials such as sinter and hot coke. The covering rubber is EPDM or SBR, and the skeleton layer is made of high-strength and high-permeability polyester canvas or cotton canvas. |
Oil-resistant rubber conveyor belt: | It has good oil resistance, and is suitable for chemical industry, light industry, textile and other industries. The covering rubber is nitrile rubber with high acrylonitrile content, and the skeleton layer is cotton canvas, nylon canvas or EP canvas. |
Acid and alkali resistant rubber conveyor belt: | It has good acid and alkali resistance, and is suitable for phosphate fertilizer manufacturing, seawater salt drying and other fields. The covering glue is made of rubber and plastic blended and filled with inert materials with excellent acid and alkali resistance, and the skeleton material is made of EP canvas. |
Flame retardant rubber conveyor belt: | It has the characteristics of fire prevention and self-extinguishing, and is suitable for fields with high fire risk, such as coal mines. It is made of the whole belt core impregnated with PVC impregnating paste, plasticized or vulcanized, and has good flame retardant, antistatic, impact resistance, wear resistance and corrosion resistance. |
Nylon conveyor belt: | Multi-layer nylon canvas is bonded together, which has strong upper and lower coverage, good elasticity and wear resistance. It is suitable for conveying small and medium-sized materials such as lumps/granules/powder, and is suitable for conveying materials under medium and long distance, high load and high speed. |
Polyester (EP) conveyor belt: | Multi-layer polyester canvas is bonded together, and the upper and lower covering glue has high strength, good elasticity and wear resistance. It is suitable for medium and small block/granular/powder materials, and is suitable for conveying materials under medium and long distance, high load and high speed conditions. |
These rubber conveyor belts are selected according to different use environments and needs to ensure efficient and safe material transportation. |
Types of Rubber Conveyor Belts:
1. General Purpose Belts: Used for transporting bulk materials like grains, sand, and gravel.
2. Heat Resistant Belts: Designed to withstand high temperatures, often used in industries like cement and steel manufacturing.
3. Oil Resistant Belts: Made from special rubber compounds to resist oil and grease, commonly used in automotive and machinery industries.
4. Chemical Resistant Belts: Designed to resist exposure to chemicals, used in chemical processing and pharmaceutical industries.
5. Fire Resistant Belts: Used in environments where there is a risk of fire, such as mining and power plants.
6. Food Grade Belts: Made from materials that are safe for contact with food, used in the food processing industry.
Applications:
- Mining: Transporting coal, ore, and other minerals.
- Manufacturing: Moving parts and products along assembly lines.
- Agriculture: Handling grains, fruits, and vegetables.
- Logistics: Sorting and transporting packages in warehouses and distribution centers.
Maintenance:
Regular maintenance is crucial to ensure the longevity and efficiency of a rubber conveyor belt. This includes:
- Regular inspections for wear and tear.
- Proper tension to prevent slippage and misalignment.
- Cleaning to remove debris and prevent buildup.
- Timely replacement of worn-out parts
Strength Technical Data |
Tensile Strength (N/mm) |
Steel Cord Diameter (mm) |
Steel Cord Pitch(mm) |
Top Cover (mm) |
Bottom cover(mm) |
Weight (Kg/M) |
ST630 | 630 | 3.0 | 10 | 5 | 5 | 18 |
ST800 | 800 | 3.5 | 10 | 5 | 5 | 19.5 |
ST1000 | 1000 | 4.0 | 12 | 6 | 5 | 22.4 |
ST1250 | 1250 | 4.5 | 12 | 6 | 6 | 24 |
ST1600 | 1600 | 5.0 | 12 | 6 | 6 | 25.9 |
ST2000 | 2000 | 6.0 | 12 | 6 | 6 | 31.8 |
ST2500 | 2500 | 7.2 | 15 | 6 | 6 | 36.1 |
ST3150 | 3150 | 8.1 | 15 | 8 | 8 | 40.4 |
ST3500 | 3500 | 8.6 | 15 | 8 | 8 | 43.8 |
ST4000 | 4000 | 8.9 | 15 | 8 | 8 | 45 |
ST4500 | 4500 | 9.7 | 16 | 8.5 | 8.5 | 46.7 |
ST5000 | 5000 | 10.9 | 17 | 9 | 9 | 50.7 |
Produce Standard:
Rubber Cover Grade | Tensile Strength (Mpa) | Elongation at break (%) | Abrasion (mm3) |
H | 24.0 | 450 | 120 |
D | 18.0 | 400 | 100 |
L | 15.0 | 350 | 200 |
Standards | Cover Rubber | Adhesion | ||||
Tensile Strength | Elongation at break | Abrasion | Cover to Ply | Cover to Ply | Ply to Ply | |
DIN22102 | Mpa | % | mm3 | N/mm (≤1.5mm) |
N/mm (>1.5mm) |
N/mm |
DIN 22102-Z | 15 | 350 | 250 | 3.5 | 4.5 | 5 |
DIN 22102-W | 18 | 400 | 90 | 3.5 | 4.5 | 5 |
DIN 22102-Y | 20 | 400 | 150 | 3.5 | 4.5 | 5 |
DIN 22102-X | 25 | 450 | 120 | 3.5 | 4.5 | 5 |
Standards | Cover Rubber | Adhesion | ||||
Tensile Strength | Elongation at break | Abrasion | Cover to Ply | Cover to Ply | Ply to Ply | |
AS 1332 | Mpa | % | mm3 | N/mm (≤1.9mm) |
N/mm (>1.9mm) |
N/mm |
AS 1332-N17 | 17 | 400 | 200 | 4 | 4.8 | 6 |
AS 1332-M24 | 24 | 450 | 125 | 4 | 4.8 | 6 |
We also could offer belt with cover grade in accordance to International standard such as DIN 22102, RMA, AS 1332, SABS 1173/2000, IS 1891, BS 490, JIS K 6322, etc.
Other type conveyor belt for your choice
HEAT RESISTANT CONVEYOR BELT PATTERNED CONVEYOR BELT LAYERED CONVEYOR BELT
Advantages:
- Durability: Rubber conveyor belts are highly durable and can withstand harsh conditions.
- Flexibility: They can be customized to fit various conveyor systems and applications.
- Cost-Effective: They offer a cost-effective solution for material handling over long distances.
In summary, rubber conveyor belts are essential components in many industries, offering a reliable and efficient means of transporting materials. Their design and composition can be tailored to meet specific operational requirements, making them versatile and widely used.
(1) Before-Sales Services:
* Provide the free consultation of the Belt .
* Provide the best choice type belt according to the customer's request.
* Welcome to visit our factory.
(2)Services during the sales:
* Send pictures of every process when the belt is on producing line.
* Inspect the belt quality before leaving the factory.
(3)After sale services:
* 24 hours online service.
* Can arrange engineer to customer's factory to guide the use and belt joint.